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ON GOING & recent PROJECTS
ALLEN BRADLY 1400 PLC AND HMI BASED AUTOMATIC BISCUIT PROCESSING UNIT
We have successfully commissioned biscuit processing unit with Allen Bradley Micrologix 1400 PLC, Power flex VFD and Panel view HMI. The implementation of automation system increased the productivity by 200 percentages and reduced the downtime from 20% to 3%.The hygienic packing system leads to ISO certification to the client and thus increased the brand value among customers.
DANFOSS 100 HP VFD BASED HVAC SYSTEM
IPCS successfully installed 100 HP VFD for AHU panel in HVAC system. The installation of VFD by replacing conventional starters increased the life of motor and reduced the surges in power side. Danfoss VFD of 100 HP delivers correct power and torque to the motor and continuously adjusts the speed of motor according to temperature.
CHILLER PLANT UNIT BY ALLENBRADLEY VFD
We have supplied and installed 4 numbers of 15 HP Allenbradley power flex 40 to our client for the speed control of chiller plant motor. The individual feedback of temperature PID controllers leads to a steady state cooling in the premises.
SIEMENS PLC & SCADA BASED MATERIAL HANDLING SYSTEM
We have automated the tile manufacturing plant with recipe control from SCADA. We have integrated MOVICON SCADA with Siemens s7 200 PLC and VFDs. The Auto/Manual operation of plant is equipped with bypass system using contactors so that manual operation can be done even if there is no PLC and SCADA. The colour combination of tiles can be set from SCADA and the materials amount can be given from SCADA.
MAINTENANCE CONTRACT WITH RUBBER COMPANY
IPCS had obtained order from one of the leading player in Rubber industry for automating the rubber sol manufacturing process. We have completed the working within time limit and providing AMC for the plant.
AUTOMATIC ENCAPSULATION UNIT
Pharma industry is well known for its precision and hygienic processing and packing. The expert team from IPCS done the automation of batch processing plant in major pharmaceutical unit in south India by using Siemens PLC, Siemens VFD and HMI. The entire plant productivity is increased by 180% and ROI of the company is increased tremendously.
SIEMENS PLC BASED AUTOMATIC LOAD MANAGER
Integration of automation systems in conventional electrical systems leads to greater system safety and uninterrupted power supply in the grid. Our power management system customized by using HMI and PLC for controlling two 1600 KVA DGs and KSEB lines. The synchronization panel adjusts the supply of generator by adjusting the governor of DG. The DGs are connected to grid according to load requirement. Siemens PLCs controls ABB make ACBs for for each feeder. The double interlock system provides more safety for accidental linking of DG and mains lines.
PLC & VFD PANELS FOR PRODUCTION UNIT
IPCS Associated with major corporate in life care product manufacturing units by supply, installation and programming of Siemens make VFD and PLC.
ALLEN BRADLEY VFD PANEL FOR AIR PURIFICATION SYSTEM
We are proud to be part of our nations space research operations. In association with major HVAC contractor we have automated the air purification system in Asia’s biggest green room lab at VSSC TVM. The 35HP VFD is programmed to regulate the speed according to the ppm count of dust in room. The power consumption is highly reduced by using the VFD . The highly sophisticated sensors are now free of dust particles and it can result in better accuracy.
We have supplied 150 HP Allen Bradley make Soft starter to ISRO Cochin.
AUTOMATIC FBD UNIT & CAPSULE FILLING
IPCS is a part of innovations in pharmaceutical companies in providing intelligent solutions in capsule manufacturing system. We have installed new automated system using Allen Bradley PLC, Schneider Margolis HMI and VFD for the manufacturing tablets for Tablets India Limited (TIL Health care), Hyderabad.
PLC BASED AUTOMATIC WATER BOTLING UNIT
We have expertise in the field of water purification systems. We are handling both sewage treatment plant automation as well as drinking water system. Our intelligent team of engineers automated the water bottling system using Delta PLC, HMI and VFD. The highgeinic packing system leads to more production and better branding of the product among customers
AUTOMATED PACKING SYSTEM
The spice industry in Kerala is a major part in export revenue of state. Our state of the art solution for processing and packaging of spices including VFD and PLC leads to quality products. We are behind the success story of major players in spice manufacturing companies by providing innovative solutions for quality improvement.
IPCS had commissioned pasteurization panels to major beverages group in India. The pasteurization system has a production capacity of 1000 bottles per hour. The temperature is monitored by RTDs and Atonics make temperature controllers regulate the flow of steam for heating. The 5 stage process leads to gradual increment and decrement of temperature to room temperature within a time limit of one hour.
PLC INTEGRATION OF PNEUMATIC & HYDRAULIC SYSTEMS
Integration of pneumatic and hydraulic systems in entertainment industry generates lots of wonders in amusement park and it leads to greater safety of the rides. We have associated with major players for executing wonderful systems using PLC and pneumatic systems in amusement park.
AUTOMATED FOOD PROCESSING SYSTEM
We have successfully automated bread manufacturing units by integrating Allen Bradley make SLC 500 PLC, Power flex 40 VFD and Panel view HMI. The operator can give the parameters through HMI and monitor the field values like temperature, moisture content etc through HMI.
VFD PANEL FOR COLD STORAGE UNIT
The food industry in India is growing in double digit figure. IPCS is a part of major innovations in storage of food products. Our automation panels with Allen Bradley make VFD is used in cold storage automation for Agrasen , Agra , a major player in food industry. The introduction of VFD leads to greater power saving and feedback system maintains correct temperature for storing of potato and other vegetable products.
VFD PANEL FOR AHU
We have Installed five units of Allen Bradley make Power flex VFDs in AHUs for Calicut International Airport. The temperature sensors give feedback to VFD so that the speed of individual Air Handling Unit is varied according to the temperature. This will lead to optimum temperature in Air conditioned area and big power saving.